What Happens During A Tile Roof Underlayment Replacement
This article is adapted from Mikel Wallesen's video above.
Read the video transcript
Most people think a tile roof is the roof. It isn''t. The tile is the armor on top. The real waterproofing is the underlayment underneath, and that underlayment is what wears out long before the tile does. When we replace it, the job has to be done in a specific order, with a real plan for the tile, or you end up with a roof that leaks or looks patched together from the street.
Here is how a standard concrete tile underlayment replacement actually goes on one of our jobs.
We Start By Pulling All The Tile Off
Every piece of tile comes off the roof. There is no shortcut on this part. You can''t replace underlayment with the tile still sitting on it. So we get up there, we lift it, and we stack it carefully on the roof and on the ground.
The reason we move slow here is simple. Tile is fragile when it''s being handled, and a lot of the older concrete tile on Arizona homes is no longer made. If a tile cracks in our hands, that''s a tile we have to source somewhere else or work around later. So our crews are trained to treat every piece like it matters, because it does.
We Figure Out If The Tile Can Be Reused Or Has To Be Replaced
Before we go any further, our crews stop and look at what we''ve pulled off. The question is straightforward. Can this tile be purchased again, or is it discontinued?
If the tile is still being made, we have options. We can break a few during the tear off, order replacements, and not lose any sleep. If the tile is discontinued, the rules change. Now every single piece counts, and we have to save as much of it as we can. That changes how we handle it, where we stack it, and how we plan the reinstall.
This is the part most homeowners never see, and it''s where a lot of cheaper crews cut corners. They break tile, throw it out, and then the homeowner finds out three weeks later that the only way to finish the roof is with mismatched tile from a totally different batch.
We Install The New Underlayment
Once the deck is exposed, this is the real work. New underlayment goes down across the entire roof. This is the waterproof layer that''s going to protect the house for the next two to three decades, depending on the product. It has to be clean, flat, properly fastened, and properly lapped. No gaps, no shortcuts, no skipped sections under valleys or around penetrations.
This is the layer the sun has been cooking for the last twenty plus years. The reason your old roof started leaking isn''t the tile, it''s this. So we don''t rush it.
We Step Back And Evaluate The Roof Before Tile Goes Back On
This is the step almost nobody talks about, and it''s the difference between a roof that looks right and a roof that looks wrong.
Once the underlayment is on, we walk the roof and we evaluate it. We look at where the original tile is going to go back down, and we look at where the new replacement tile needs to live. The goal is for the finished roof to not stand out from the street. You shouldn''t be able to point at a section and say "that''s where the new tile is."
So we place the new tile in areas that blend. Lower slopes, areas in shadow, areas that aren''t the first thing your eye lands on when you pull into the driveway. The original tile, the stuff that''s been weathered into the look of your home, goes on the prominent slopes where people actually see it.
This takes longer. It takes thought. But it''s the reason our underlayment jobs don''t look like patchwork when they''re done.
Why Any Of This Matters
A tile underlayment replacement is one of the biggest roofing projects a homeowner in Arizona will ever pay for. Done right, you get another twenty plus years out of your roof and it still looks like your roof. Done wrong, you''re looking at leaks within a few years and a roof that visibly shows where the work happened.
The order matters. The handling matters. The evaluation before reinstall matters. Skipping any of those steps is how you end up disappointed.
If you''ve got a tile roof in Arizona and you''re wondering whether your underlayment is at the end of its life, let us come look at it. We''ll tell you straight what you''re dealing with.


